5-axis trunnion machining center Key Specifications:
1. X/Y/Z Travel: 750 / 880 / 600 mm
2. Trunnion Table: A-Axis ±110° / C-Axis 360° (DDR Direct Drive, Positioning Accuracy ±6 arcsec)
3. Spindle Speed: 20,000 rpm (Built-in Motor BBT40)
4. Rapid Traverse Rate: 15 / 15 / 15 m/min
5. CNC Controller: LYNUC
|
Category |
Details |
|
Applicable Materials |
Aluminum Alloys, Titanium Alloys, Stainless Steel, Superalloys, Engineering Plastics |
|
Workpiece Capacity |
Max. 650 × 500 × 450 mm (Table Ø500 mm, Load: 300 kg) |
|
Target Industries |
Aerospace, Precision Molds, Automotive Turbo Housings, Medical Devices, Optics |
|
Ideal For |
High-Mix, Low-Volume Production demanding complex contour accuracy & single-setup efficiency |
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Parameter / Model |
Unit |
ZH-500U |
|
|
Worktable area |
mm |
Ø500 (Trunnion Table) |
|
|
Number and size of T-slots on the worktable |
mm |
8-14*45° |
|
|
Stroke |
X |
mm |
750 |
|
Y |
mm |
880 |
|
|
Z |
mm |
600 |
|
|
Maximum table load |
kg |
300 |
|
|
Distance from spindle nose to worktable |
mm |
180-780 |
|
|
Distance from spindle center to column rail surface |
mm |
187 |
|
|
Spindle taper hole |
# |
BT-40 |
|
|
Spindle motor power |
kw |
20 |
|
|
Maximum spindle speed |
r/min |
20000 |
|
|
Rapid traverse |
X |
m/min |
15 |
|
Y |
m/min |
15 |
|
|
Z |
m/min |
15 |
|
|
Three-axis motor power(X/Y/Z) |
kw |
2002/2/3 |
|
|
Cutting speed |
mm/min |
1-10000 |
|
|
Positioning accuracy/300 |
mm |
±0.005 |
|
|
Repeatability/300 |
mm |
±0.003 |
|
|
Overall weight (approximate) |
kg |
8000 |
|
|
Parameter / Model |
Unit |
ZH-650U |
ZH-400U |
|
|
Worktable area |
mm |
Φ650 |
Φ400 |
|
|
Number and size of T-slots on the worktable |
mm |
8-14*45° |
8-14*45° |
|
|
Stroke |
X |
mm |
820 |
700 |
|
Y |
mm |
520 |
360 |
|
|
Z |
mm |
500 |
400 |
|
|
Maximum table load |
kg |
300 |
100 |
|
|
Distance from spindle nose to worktable |
mm |
150-650 |
150-550 |
|
|
Distance from spindle center to column rail surface |
mm |
187 |
183.5 |
|
|
Spindle taper hole |
# |
BT-40 |
BT-40 |
|
|
Spindle motor power |
kw |
7.5 |
7.5 |
|
|
Maximum spindle speed |
r/min |
12000 |
12000 |
|
|
Rapid traverse |
X |
m/min |
24 |
36 |
|
Y |
m/min |
24 |
36 |
|
|
Z |
m/min |
24 |
36 |
|
|
Three-axis motor power(X/Y/Z) |
kw |
2002/2/3 |
2002/2/3 |
|
|
Cutting speed |
mm/min |
1-10000 |
1-10000 |
|
|
Positioning accuracy/300 |
mm |
±0.005 |
±0.005 |
|
|
Repeatability/300 |
mm |
±0.003 |
±0.003 |
|
|
Overall weight (approximate) |
kg |
8000 |
5300 |
|
|
Item |
Details |
|
Positioning Accuracy |
±0.005mm |
|
Repeatability |
±0.003mm |
|
Inspection Equipment |
Laser Interferometer (for verification of X/Y/Z positioning accuracy, repeatability and pitch error), Ballbar (for circularity and servo matching verification), Arc-second Calibrator (for verification of A/C axis positioning accuracy and repeatability) |
|
Trial Cutting Protocol |
Upon completion of assembly and commissioning at the Supplier's facility, the Buyer may conduct Pre-acceptance Trial Cutting on-site. Following delivery, installation, and commissioning at the Buyer's facility, Final Acceptance Trial Cutting shall be performed. The 12-month warranty period shall officially commence upon mutual signature and confirmation of successful acceptance, meeting both national standards and contractual specifications. |
ZH-500U Standard Specifications
|
Item |
Details |
|
CNC Controller |
Lynuc 5-Axis CNC System |
|
Spindle |
BBT40-Φ150 Electric Spindle (Customized, 20000rpm) |
|
Spindle Speed |
Max. 20000rpm |
|
Spindle Motor Power |
20kW |
|
Tool Magazine |
32-Tool Arm-Type Magazine (BT40) |
|
3-Axis Drive |
Japan NSK Φ40 Pitch 10mm C3 Grade Precision Ball Screw + Germany Rexroth 45mm Ball Linear Guideways |
|
Trunnion Rotary Table |
A-Axis ±110° DDR Direct-Drive Dual-Motor Rotary Table, C-Axis 360° DDR Direct-Drive Rotary Table; A/C Axis Positioning Accuracy ±6", Repeatability ±3" |
|
Chip Conveyor |
Spiral-Type Chip Conveyor + Chip Cart |
|
Coolant System |
Electrical Cabinet Heat Exchanger + Oil Chiller (Qianguan); Two Submersible High-Pressure Water Pumps (Ruijia Joint Venture, One Dedicated for Chip Flushing) |
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Case 1 |
Details |
|
Typical Workpiece |
5G Communication Base Station Cavity Filter Material: 6061 Aluminum Alloy Dimensions: Φ480 × 120 mm |
|
Customer Challenge |
1.Multi-turnover clamping with cumulative positioning error of ±0.05mm, failing to meet the requirement of sidewall perpendicularity ≤0.02mm to the base. 2.Poor chip evacuation in deep cavity machining caused tool chipping, with up to 8 tool changes per piece. 3.Surface roughness Ra3.2 on profiled curved surfaces required secondary polishing; cycle time ~65 min/piece. |
|
Solution |
ZH-500U 5-Axis Machining Center • Φ500mm trunnion rotary table enabling 5-axis simultaneous machining, completing all processes in one clamping. • 20000rpm BBT40 electric spindle + 20kW high-power motor balancing high speed and cutting rigidity. • ±3" A/C axis repeatability ensuring consistency in complex curved surface machining. • Dual high-pressure water pumps solving chip evacuation challenges in deep cavities. |
|
Results |
• Eliminated turnover clamping; cumulative positioning error controlled within ±0.012mm, sidewall perpendicularity compliant. • Tool change frequency reduced to 2 times/piece, lowering tool consumption cost by 60%. • Surface roughness improved to Ra0.8, eliminating secondary polishing. • Cycle Time: Reduced to 38 min (Efficiency increased by 42%). • Quality: Yield rate improved from 82% to 96%. |
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Case 2 |
Details |
|
Typical Workpiece |
Aerospace Engine Impeller Material: Titanium Alloy TC4 Dimensions: Φ350 × 150 mm |
|
Customer Challenge |
1.Easy deformation of thin-walled blades; insufficient dynamic response of existing equipment caused obvious chatter, with blade profile deviation exceeding 0.03mm. 2.Low 5-axis linkage accuracy led to poor consistency between adjacent blade profiles, with batch yield rate only 75%. 3.Frequent downtime for inspection required; cycle time ~120 min/piece. |
|
Solution |
·Lynuc 5-axis system with look-ahead preprocessing, paired with DDR direct-drive rotary table for high-precision 5-axis linkage. • ±6" A/C axis positioning accuracy ensuring blade profile consistency. • Yaskawa dual-drive Y-axis + Z-axis servo motor with brake enhancing dynamic response stability. |
|
Results |
• Chatter completely eliminated; blade profile deviation controlled within ±0.01mm, inter-blade consistency error ≤±0.005mm. • No frequent downtime for inspection; cycle time reduced to 78 min (Efficiency increased by 35%). • Yield rate improved to 94%, with per-piece processing cost reduced by 28%. |
Commercial Terms & Conditions
|
Item |
Details |
|
Delivery Time |
Approximately 45-60 working days upon receipt of down payment and signed contract (subject to the final agreement). |
|
Packaging |
Standard Export Wooden Case with moisture-proof, shock-proof, and rust-proof treatment, suitable for long-distance ocean freight. |
|
Shipping |
Domestic: Truck delivery to the port. Export: Available via sea or air freight (FOB/CIF terms accepted). Costs are calculated separately. |
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Installation |
The Supplier shall dispatch engineers for on-site installation and commissioning. The Buyer is responsible for providing the foundation, power supply, and lifting assistance. |
|
Training |
Free On-site Training (2-3 days) provided by Supplier's engineers, covering: Machine operation, Basic programming, Daily maintenance, and Troubleshooting. |
|
Warranty |
12-month warranty starting from the date of Final Acceptance (excluding consumables and human-induced damage). Free repair or parts replacement for quality-related issues during the warranty period. |
|
Spare Parts |
Standard Tool Kit included (seals, fuses, filters, etc.). Long-term supply of genuine spare parts at competitive prices available upon request. |







