ZH-500U 5-Axis Trunnion Machining Center
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Description
Technical Specifications
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5-axis trunnion machining center Key Specifications:

1. X/Y/Z Travel: 750 / 880 / 600 mm

2. Trunnion Table: A-Axis ±110° / C-Axis 360° (DDR Direct Drive, Positioning Accuracy ±6 arcsec)

3. Spindle Speed: 20,000 rpm (Built-in Motor BBT40)

4. Rapid Traverse Rate: 15 / 15 / 15 m/min

5. CNC Controller: LYNUC

Category

Details

Applicable Materials

Aluminum Alloys, Titanium Alloys, Stainless Steel, Superalloys, Engineering Plastics

Workpiece Capacity

Max. 650 × 500 × 450 mm (Table Ø500 mm, Load: 300 kg)

Target Industries

Aerospace, Precision Molds, Automotive Turbo Housings, Medical Devices, Optics

Ideal For

High-Mix, Low-Volume Production demanding complex contour accuracy & single-setup efficiency

Parameter / Model

Unit

ZH-500U

Worktable area

mm

Ø500 (Trunnion Table)

Number and size of T-slots on the worktable

mm

8-14*45°

Stroke

X

mm

750

Y

mm

880

Z

mm

600

Maximum table load

kg

300

Distance from spindle nose to worktable

mm

180-780

Distance from spindle center to column rail surface

mm

187

Spindle taper hole

#

BT-40

Spindle motor power

kw

20

Maximum spindle speed

r/min

20000

Rapid traverse

X

m/min

15

Y

m/min

15

Z

m/min

15

Three-axis motor power(X/Y/Z)

kw

2002/2/3

Cutting speed

mm/min

1-10000

Positioning accuracy/300

mm

±0.005

Repeatability/300

mm

±0.003

Overall weight (approximate)

kg

8000

Parameter / Model

Unit

ZH-650U

ZH-400U

Worktable area

mm

Φ650

Φ400

Number and size of T-slots on the worktable

mm

8-14*45°

8-14*45°

Stroke

X

mm

820

700

Y

mm

520

360

Z

mm

500

400

Maximum table load

kg

300

100

Distance from spindle nose to worktable

mm

150-650

150-550

Distance from spindle center to column rail surface

mm

187

183.5

Spindle taper hole

#

BT-40

BT-40

Spindle motor power

kw

7.5

7.5

Maximum spindle speed

r/min

12000

12000

Rapid traverse

X

m/min

24

36

Y

m/min

24

36

Z

m/min

24

36

Three-axis motor power(X/Y/Z)

kw

2002/2/3

2002/2/3

Cutting speed

mm/min

1-10000

1-10000

Positioning accuracy/300

mm

±0.005

±0.005

Repeatability/300

mm

±0.003

±0.003

Overall weight (approximate)

kg

8000

5300

Item

Details

Positioning Accuracy

±0.005mm

Repeatability

±0.003mm

Inspection Equipment

Laser Interferometer (for verification of X/Y/Z positioning accuracy, repeatability and pitch error), Ballbar (for circularity and servo matching verification), Arc-second Calibrator (for verification of A/C axis positioning accuracy and repeatability)

Trial Cutting Protocol

Upon completion of assembly and commissioning at the Supplier's facility, the Buyer may conduct Pre-acceptance Trial Cutting on-site. Following delivery, installation, and commissioning at the Buyer's facility, Final Acceptance Trial Cutting shall be performed. The 12-month warranty period shall officially commence upon mutual signature and confirmation of successful acceptance, meeting both national standards and contractual specifications.

ZH-500U Standard Specifications

Item

Details

CNC Controller

Lynuc 5-Axis CNC System

Spindle

BBT40-Φ150 Electric Spindle (Customized, 20000rpm)

Spindle Speed

Max. 20000rpm

Spindle Motor Power

20kW

Tool Magazine

32-Tool Arm-Type Magazine (BT40)

3-Axis Drive

Japan NSK Φ40 Pitch 10mm C3 Grade Precision Ball Screw + Germany Rexroth 45mm Ball Linear Guideways

Trunnion Rotary Table

A-Axis ±110° DDR Direct-Drive Dual-Motor Rotary Table, C-Axis 360° DDR Direct-Drive Rotary Table; A/C Axis Positioning Accuracy ±6", Repeatability ±3"

Chip Conveyor

Spiral-Type Chip Conveyor + Chip Cart

Coolant System

Electrical Cabinet Heat Exchanger + Oil Chiller (Qianguan); Two Submersible High-Pressure Water Pumps (Ruijia Joint Venture, One Dedicated for Chip Flushing)

Case 1

Details

Typical Workpiece

5G Communication Base Station Cavity Filter

Material: 6061 Aluminum Alloy

Dimensions: Φ480 × 120 mm

Customer Challenge

1.Multi-turnover clamping with cumulative positioning error of ±0.05mm, failing to meet the requirement of sidewall perpendicularity ≤0.02mm to the base.

2.Poor chip evacuation in deep cavity machining caused tool chipping, with up to 8 tool changes per piece.

3.Surface roughness Ra3.2 on profiled curved surfaces required secondary polishing; cycle time ~65 min/piece.

Solution

ZH-500U 5-Axis Machining Center

• Φ500mm trunnion rotary table enabling 5-axis simultaneous machining, completing all processes in one clamping.

• 20000rpm BBT40 electric spindle + 20kW high-power motor balancing high speed and cutting rigidity.

• ±3" A/C axis repeatability ensuring consistency in complex curved surface machining.

• Dual high-pressure water pumps solving chip evacuation challenges in deep cavities.

Results

• Eliminated turnover clamping; cumulative positioning error controlled within ±0.012mm, sidewall perpendicularity compliant.

• Tool change frequency reduced to 2 times/piece, lowering tool consumption cost by 60%.

• Surface roughness improved to Ra0.8, eliminating secondary polishing.

• Cycle Time: Reduced to 38 min (Efficiency increased by 42%).

• Quality: Yield rate improved from 82% to 96%.

Case 2

Details

Typical Workpiece

Aerospace Engine Impeller

Material: Titanium Alloy TC4

Dimensions: Φ350 × 150 mm

Customer Challenge

1.Easy deformation of thin-walled blades; insufficient dynamic response of existing equipment caused obvious chatter, with blade profile deviation exceeding 0.03mm.

2.Low 5-axis linkage accuracy led to poor consistency between adjacent blade profiles, with batch yield rate only 75%.

3.Frequent downtime for inspection required; cycle time ~120 min/piece.

Solution

·Lynuc 5-axis system with look-ahead preprocessing, paired with DDR direct-drive rotary table for high-precision 5-axis linkage.

• ±6" A/C axis positioning accuracy ensuring blade profile consistency.

• Yaskawa dual-drive Y-axis + Z-axis servo motor with brake enhancing dynamic response stability.

Results

• Chatter completely eliminated; blade profile deviation controlled within ±0.01mm, inter-blade consistency error ≤±0.005mm.

• No frequent downtime for inspection; cycle time reduced to 78 min (Efficiency increased by 35%).

• Yield rate improved to 94%, with per-piece processing cost reduced by 28%.

Commercial Terms & Conditions

Item

Details

Delivery Time

Approximately 45-60 working days​ upon receipt of down payment and signed contract (subject to the final agreement).

Packaging

Standard Export Wooden Case​ with moisture-proof, shock-proof, and rust-proof treatment, suitable for long-distance ocean freight.

Shipping

Domestic:​ Truck delivery to the port.

Export:​ Available via sea or air freight (FOB/CIF terms accepted). Costs are calculated separately.

Installation

The Supplier shall dispatch engineers for on-site installation and commissioning. The Buyer is responsible for providing the foundation, power supply, and lifting assistance.

Training

Free On-site Training​ (2-3 days) provided by Supplier's engineers, covering: Machine operation, Basic programming, Daily maintenance, and Troubleshooting.

Warranty

12-month warranty​ starting from the date of Final Acceptance (excluding consumables and human-induced damage). Free repair or parts replacement for quality-related issues during the warranty period.

Spare Parts​

Standard Tool Kit​ included (seals, fuses, filters, etc.). Long-term supply of genuine spare parts at competitive prices available upon request.

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