Category

Details

Applicable Materials

Aluminum Alloys, Copper Alloys, Carbon Steel, Low-Carbon Alloy Steel

Workpiece Capacity

Max. 1200 × 650 × 600 mm

Target Industries

General Machinery Components, Automotive Chassis/Mold Making, Precision Housings & Boxes, Automation Equipment Bases, Hydraulic Valve Blocks

Ideal For

High-Precision Batch Production of Medium-Sized Parts requiring Rigidity & Accuracy Retention

Item

Details

Positioning Accuracy

±0.005mm

Repeatability

±0.003mm

Inspection Equipment

Laser Interferometer (for positioning/repeatability accuracy verification and pitch error compensation), Ballbar (for circularity and servo dynamic matching verification), Spindle Dynamic Balancer (for spindle rotation accuracy inspection)

Trial Cutting Protocol

Upon completion of assembly and commissioning at the Supplier's facility, the Buyer may conduct Pre-acceptance Trial Cutting on-site. Following delivery, installation, and commissioning at the Buyer's facility, Final Acceptance Trial Cutting shall be performed. The 12-month warranty period shall officially commence upon mutual signature and confirmation of successful acceptance, meeting both national standards and contractual specifications.

Item

Details

CNC Controller

MITSUBISHI M80VB

Spindle

BT40 (Belt Drive, Taiwan Yitai/Yucheng)

Spindle Speed

Max. 10000rpm (Optional: 12000rpm)

Spindle Motor Power

11 kW

Tool Magazine

24-Tool Arm-Type Magazine（BT40）

3-Axis Drive

C3 Grade Ball Screw (THK/HIWIN) + XY-Axis 45mm Roller Guides + Z-Axis Hard Rail

4th Axis

4th Axis Interface Standard (Optional: Indexer / Rotary Table)

Probe System

Optional: Renishaw / Marposs Probe (for automatic workpiece alignment & in-process measurement)

Chip Conveyor

Rear Discharge Spiral Chip Conveyor + Chip Cart (Optional: Chain-Type)

Coolant System

3 Independent Pumps (Machining/Rear Flushing/CTS Supply) + 50kg Center Through Coolant System + High-Pressure Wash Gun

Case 1

Details

Typical Workpiece

New Energy Battery Module End Plate Mounting Beam

Material: 6061 Aluminum Alloy

Dimensions: 1050 × 200 × 60 mm

Customer Challenge

1.Existing machine’s Z-axis (linear guide) suffered severe deflection under heavy cutting, causing flatness deviation up to 0.04mm/m.

2.Precision degraded significantly after 100 pieces, requiring frequent rework.

3.Excessive tool changes led to >35% non-cutting time per piece.

Solution

ZH-1165L Vertical Machining Center

• Hybrid “Dual Linear + Rigid Rail” Structure: X/Y roller linear guides ensure high-speed feed; Z-axis rectangular hard rail significantly enhances vibration damping and depth of cut capability.

• 11kW Spindle Motor + BT40 Spindle delivering robust torque for demanding cuts.

• MITSUBISHI M80VB system supporting pitch error compensation and rigid tapping for consistent batch quality.

Results

Single setup completed milling, drilling, and tapping; flatness consistently controlled within 0.012mm/m.

• Precision fluctuation ≤±0.005mm over 200 consecutive pieces.

• Cycle Time: Reduced to 22 min (Efficiency increased by 42%); Yield rate improved from 88% to 98.5%.

Case 2

Details

Typical Workpiece

Industrial Robot Joint Support Bracket

Material: HT300 Gray Cast Iron

Dimensions: 600 × 500 × 280 mm

Customer Challenge

1.Complex geometry with deep cavities strained existing spindle rigidity, causing rapid tool wear (tool change every 5 pieces).

2.Position deviation between bottom face and hole patterns reached 0.06mm, causing assembly interference.

3.Surface roughness Ra only 3.2μm, requiring secondary polishing.

Solution

ZH-1165L Vertical Machining Center

• High-rigidity 10000rpm mechanical spindle; Z-axis hard rail structure provides superior vibration damping during deep cavity machining.

• C3-grade ball screws + Schneider electrical components ensure operational stability.

• Standard 24-tool arm-type magazine supports complex multi-step machining.

Results

• Tool life extended to 25 pieces per change (80% reduction in frequency).

• Positional deviation controlled within ±0.015mm; Surface roughness Ra achieved 1.6μm, eliminating secondary polishing.

• Comprehensive machining cost per piece reduced by 28%.

Item

Details

Delivery Time

Approximately 45-60 working days​ upon receipt of down payment and signed contract (subject to the final agreement).

Packaging

Standard Export Wooden Case​ with moisture-proof, shock-proof, and rust-proof treatment, suitable for long-distance ocean freight.

Shipping

Domestic:​ Truck delivery to the port.

Export:​ Available via sea or air freight (FOB/CIF terms accepted). Costs are calculated separately.

Installation

The Supplier shall dispatch engineers for on-site installation and commissioning. The Buyer is responsible for providing the foundation, power supply, and lifting assistance.

Training

Free On-site Training​ (2-3 days) provided by Supplier's engineers, covering: Machine operation, Basic programming, Daily maintenance, and Troubleshooting.

Warranty

12-month warranty​ starting from the date of Final Acceptance (excluding consumables and human-induced damage). Free repair or parts replacement for quality-related issues during the warranty period.

Spare Parts​

Standard Tool Kit​ included (seals, fuses, filters, etc.). Long-term supply of genuine spare parts at competitive prices available upon request.